Avoid using spruce or fir plywood because it is simply not strong enough. [1] X Research source
Generators like this even let you animate your design to test how it works. There are more sophisticated gear templates that are available for download as well. You can also create your own template using paper, pencil, and a protractor.
It is important that the schematic stays intact while you make your cuts. [2] X Research source Allow around an hour for the glue to dry and settle to ensure nothing will mess up.
If you are inexperienced working these types of power tools, ask for assistance from an experienced woodworker. Typically work studios have technicians that are there to assist. Utilize the resources around you.
This will act as your guide for when you use your drill. [4] X Research source
It’s okay if the drill holes vary from the template’s design. [5] X Research source Again, seek out someone with experience if you’re unsure how to use the tool.
If your band saw table doesn’t let you tilt to the left, you can prepare it to work. Insert a piece of plywood underneath the spacer to create a left angle. [6] X Research source
Assure that the outer lines match the lines on the template. Cut out parts of the wood that extend beyond the template’s line when finished. Do this if you were cautious and cut out a circumference larger than your template. Use your drill to cut out the center hole where the gear will rotate around. [7] X Research source
If your teeth are of unequal size, you’ll have to remove some material from the groove between the teeth. [11] X Research source Use your wood filer to file away any resistance you experience as the gears turn.
